DS11 User Manual ◄ 3
SERVICING: This manual contains safety, operation, and routine maintenance instructions. Stanley Hydraulic Tools
recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized
and certied dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.
For the nearest authorized and certied dealer, call Stanley Hydraulic Tools at the number listed on the back of this
manual and ask for a Customer Service Representative.
DECLARATION OF CONFORMITY ....................................................................................................................................................................... 2
SAFETY SYMBOLS ............................................................................................................................................................................................... 4
SAFETY PRECAUTIONS ....................................................................................................................................................................................... 5
TOOL STICKERS & TAGS ..................................................................................................................................................................................... 7
HOSE TYPES ......................................................................................................................................................................................................... 8
HOSE RECOMMENDATIONS ............................................................................................................................................................................... 9
FIGURE 1. TYPICAL HOSE CONNECTIONS ................................................................................................................................................... 9
HTMA REQUIREMENTS ...................................................................................................................................................................................... 10
FIGURE 2. MAXIMUM CHAIN CLEARANCE ...................................................................................................................................................11
FIGURE 3. CHAIN SEGMENT WEAR ..............................................................................................................................................................11
OPERATION ..........................................................................................................................................................................................................11
FIGURE 4. CHAIN DIRECTION ....................................................................................................................................................................... 12
FIGURE 5. MAKING CUTS .............................................................................................................................................................................. 12
FIGURE 6. TYPES OF CUTS (CHAIN GUARD REMOVED FOR CLARITY) .................................................................................................. 12
MAINTENANCE & ADJUSTMENTS ..................................................................................................................................................................... 14
FIGURE 7. RAIL WEAR ................................................................................................................................................................................... 14
FIGURE 8. PULLING THE CHAIN ................................................................................................................................................................... 14
FIGURE 9. EXPOSED DRIVE LINK TANG ...................................................................................................................................................... 14
FIGURE 10. CHAIN BREAKER MOUNTING ................................................................................................................................................... 15
FIGURE 11. REMOVABLE RIVET HEADS ...................................................................................................................................................... 15
FIGURE 12. INSERTING THE CHAIN ............................................................................................................................................................. 15
FIGURE 13. REMOVING A RIVET ................................................................................................................................................................... 15
FIGURE 14. REMOVING THE PUNCH ........................................................................................................................................................... 16
FIGURE 15. REPLACING THE PUNCH .......................................................................................................................................................... 16
FIGURE 16. RIVET SPINNER MOUNTING ..................................................................................................................................................... 16
FIGURE 17. POSITIONING THE CHAIN ......................................................................................................................................................... 16
FIGURE 18. SECURING THE CHAIN .............................................................................................................................................................. 16
FIGURE 19. CENTERING THE RIVET HUB ................................................................................................................................................... 17
FIGURE 20. APPLYING THE OIL ..................................................................................................................................................................... 17
FIGURE 21. FORMING A RIVET HEAD .......................................................................................................................................................... 17
FIGURE 22. SPINNER OILING CHAMBERS .................................................................................................................................................. 17
TOOL PROTECTION & CARE ............................................................................................................................................................................. 18
TROUBLESHOOTING ......................................................................................................................................................................................... 19
SPECIFICATIONS ................................................................................................................................................................................................ 20
ACCESSORIES.................................................................................................................................................................................................... 20
DS11 PARTS ILLUSTRATION .............................................................................................................................................................................. 21
DS11 PARTS LIST ................................................................................................................................................................................................ 22
DIAMOND CHAIN APPLICATIONS ...................................................................................................................................................................... 24
UNDERWATER TOOLS DEPTH GUIDELINE ...................................................................................................................................................... 25
TABLE OF CONTENTS
IMPORTANT
To ll out a Product Warranty Validation form, and for information on your warranty,
visit Stanleyhydraulics.com and select the Company tab, Warranty.
(NOTE: The warranty Validation record must be submitted to validate the warranty).
