Page 57
Section 7 – System Operational Testing
Dukane Manual Part No. 403-574-01
System Verication Tests
Preliminary Setup
Step 1. Plug in the AC line cord to the correct AC
power outlet. See Table 11 -II for the model
power requirements.
Step 2. Attach a compatible ultrasonic probe to the
ultrasound output connector - J1.
Step 3. Activate the AC Breaker/Switch A to the ON
position.
Testing the Generator
(Complete steps 1-3 above, and then continue with
steps 4, 5, and 6 below.)
Step 4. The POWER TEST indicator B in the Sys-
tem Operating Mode display should ash red
for several seconds, and then will go out.
Figure 7 - 1 Rear Panel AC Breaker/Switch
LINE VOLTAGE:
200-240 Vac
50/60Hz, 10A
PE
I
0
Step 5. Mode Key Tests
a. Set mode key C to OFFLINE.
The System Operating Mode OFFLINE indicator
D will be yellow.
b. Press the TEST E key (U/S INPUT).
The ultrasound should not activate, and the SYS-
TEM POWER OUTPUT LEVEL bar graph F
will stay OFF (Gray).
c. Set the MODE key to ONLINE.
The System Operating Mode ONLINE indicator
G will be green.
d. Press the TEST key E. Ultrasound should
activate and the rst segment of the SYSTEM
POWER OUTPUT LEVEL bar graph turns
green H.
Release theTEST switch.
Ultrasound should deactivate, and the SYSTEM
POWER OUTPUT LEVEL bar graph should be
OFF (gray).
Step 6. Optionally, system status outputs can be moni-
tored during this test.
The ultrasound status output activates only when
ultrasound is active.
Figure 7 - 2 Front Panel POWER TEST LED
LOAD
8060 100
OVER
400 20
SYSTEM POWER OUTPUT LEVEL
SYSTEM OPERATING MODE
LOAD
8060 100
OVER
400 20
SYSTEM POWER OUTPUT LEVEL
SYSTEM OPERATING MODE
ON
LINE
OFF
LINE
POWER
TEST
# 1 PART COUNT 125
WELD TIME 0.080 S
POWER 1050 W
ENERGY 350 J
POWER
TEST
# 1 PART COUNT 125
WELD TIME 0.080 S
POWER 1050 W
ENERGY 350 J
I
N
F
O
O
N
/
O
F
F
L
I
N
E
T
E
S
T
C
A
N
C
E
L
E
N
T
E
R
C
B
D
LOAD
8060 100
OVER
400 20
SYSTEM POWER OUTPUT LEVEL
SYSTEM OPERATING MODE
LOAD
8060 100
OVER
400 20
SYSTEM POWER OUTPUT LEVEL
SYSTEM OPERATING MODE
ON
LINE
OFF
LINE
POWER
TEST
# 1 PART COUNT 125
WELD TIME 0.080 S
POWER 1050 W
ENERGY 350 J
OFF
LINE
# 1 PART COUNT 125
WELD TIME 0.080 S
POWER 1050 W
ENERGY 350 J
I
N
F
O
O
N
/
O
F
F
L
I
N
E
T
E
S
T
C
A
N
C
E
L
E
N
T
E
R
Figure 7 - 3 Front Panel OFFLINE LED
D
E
F
Figure 7 - 4 Front Panel ONLINE LED
LOAD
8060 100
OVER
400 20
SYSTEM POWER OUTPUT LEVEL
SYSTEM OPERATING MODE
LOAD
8060 100
OVER
400 20
SYSTEM POWER OUTPUT LEVEL
SYSTEM OPERATING MODE
ON
LINE
OFF
LINE
POWER
TEST
# 1 PART COUNT 125
WELD TIME 0.080 S
POWER 1050 W
ENERGY 350 J
ON
LINE
# 1 PART COUNT 125
WELD TIME 0.080 S
POWER 1050 W
ENERGY 350 J
I
N
F
O
O
N
/
O
F
F
L
I
N
E
T
E
S
T
C
A
N
C
E
L
E
N
T
E
R
H
G
A
