G36D Zero Clearance Direct Vent Gas Fireplace
Undo the pilot tube from the valve with a
Undo the quick drop out thermocouple nut
on the valve with a 9mm (metric) wrench.
Remove the Piezo ignitor wire and push
Undo the "gas out" fl are nut with a 13/16"
Undo the "gas out" fl are fi tting with an 11/16"
Remove the 4 Phillips head screws from
the sides of the valve bracket and remove
Hint: If you are using black pipe, ensure
that there is a union by the valve,
otherwise removal will be almost
Attach the valve to the valve bracket with
the 4 (m5x8 metric) screws provided.
Reconnect the "gas out" fl are fi tting with an
Reconnect the "gas out" fl are nut with a
Install piezo ignitor push button assembly
Reconnect the quick drop out thermocouple
Reconnect the pilot tube nut with a 7/16"
Scrape off the old gasket from the fl oor of the
fi rebox and from the valve tray assembly.
Install a new gasket and reinstall the valve
Note: Failure to install a new gasket
may severely affect the appliance
Reinstall the 12 hold down screws.
Hook up the 2 TP and 2 TH wires to the
appropriate connections on the valve.
Reinstall the bottom brick panel and the
Hook up the gas line and check for gas
leaks with a soap and water solution or a
gas leak detector. (Do not use open fl ame
Fire up the unit temporarily
Check the manifold pressure.
Reinstall the logs and base panels as
Close the door and replace the louvers.
Fire up the unit again and check for proper
fl ame appearance and glow on logs.
Open and remove the fl ush door.
Remove the burner assembly by removing
the two Phillips head screws.
Remove the burner assembly by sliding left
Remove the 12 Phillips head screws securing
the valve tray assembly in place.
Remove the rear log stand by removing the
Lift out the bottom base panel.
Disconnect the inlet gas line.
Disconnect the 2 TP wires and the 2 TH
Lift the entire assembly out.